DJK Profiler K²
Reflow Oven Thermal Profile
DJK Reflow Oven Thermal Profiler: The DJK Reflow Oven Thermal Profiler is designed to reduce costs, enhance quality, and enable seamless data sharing. Equipped with the latest data processing and wireless technologies, this smart device offers a modern and efficient solution for profiling needs, ensuring precision and convenience in every operation.
- Oven Setup Software
- Viewing on Mobile Devices
- Quick, Convenient, Accurate Profiling
- Ease of Use
- 24 Hour World Class Customer Support
Specifications
| Accuracy | ± 0.5°C |
| Resolution | 0.1°C |
| Internal Operating Temp: | 0°C to 85°C |
| Sample Rate: | 0.002 to 10 readings/sec |
| Data Points: | 224,640 |
| PC Connection: | USB 2.0 (Std-A/Mini-B) |
| Power Requirements: | (3) AAA batteries |
| Thermocouple Compatibility | |
| 7, 9 Channel Unit | Type K, Standard |
| Temperature Range: | -150°C to 1050°C |
| Dimensions (L x W x H mm): | |
| 7 Channel Unit: | 206.0 x 60.0 x 17.0 |
| 9 Channel Unit: | 206.0 x 75.0 x 17.0 |
| Thermal Shield: | See Temperature |
| Thermal Shield: See Temperature Tolerance Table below for specifications. |
Option Specification
Maximum endurance in minutes at specified temperature
| Shield | DIMENSIONS (mm) (Length x Width x Height) | 150C | 200C | 250C | 300C | 350C | 400C |
|---|---|---|---|---|---|---|---|
| Cool Touch Stainless Steel Shield, 7 CH | 302 x 75 x 23 | 17.5 | 12.0 | 9.0 | 7.7 | 6.5 | |
| Cool Touch Stainless Steel Shield, 9 CH | 312 x 90 x 23 | 18.1 | 13.1 | 10.1 | 8.4 | 6.7 | |
| HT Shield 400 | 298 x 106 x 29 | 24.9 | 17.6 | 14.0 | 11.5 | 10.1 | 9.2 |
Mid-Range Profile Setter
The DJK K² profile setter replaces the previous generation of profilers, bringing advanced capabilities at a competitive price for the mid-range market.
Compact and Robust Hardware
The K² is designed to fit through tight heated chambers commonly found in lead-free production. Its durable construction is built to withstand tough production environments, ensuring reliable performance.
- 7 TC Unit Dimensions: 206 x 60 x 17 (mm)
- Shield Dimensions: 302 x 75 x 23 (mm)
- 9 TC Unit Dimensions: 206 x 75 x 17 (mm)
- Shield Dimensions: 312 x 90 x 23 (mm)
Fail-Safe Operation
The K² automatically starts when temperatures drop below a specified trigger, ensuring consistent start points and repeatable profiles, while protecting the profiler.
Hardware Designed for Accurate Measurements
Engineers can set quality and productivity parameters, including:
- Process Window Index (PWI) level
- Minimum/maximum allowable conveyor speed
- Maximum peak temperature
For Reflow Oven Operators, Technicians, and Engineers
The K² is ideal for those who need precise thermal profiles for reflow ovens, ensuring consistent and accurate results.
Reflow Oven Setup Software
DJK’s optimization software conducts a thorough search for all possible combinations of oven zone temperatures and conveyor speeds, selecting the best oven setup for each new product in seconds.
User-selectable setup criteria focus on:
- Centering the profile within the process window
- Maximizing conveyor speed
- Minimizing oven electricity usage
Instant and Objective Profile Analysis
DJK’s Process Window Index (PWI) gives a clear, single number to explain how the profile fits the established process window:
- PWI above 100 = Profile out of spec
- PWI at 100 = Profile right on the spec limit
- PWI below 100 = Profile in spec
- PWI at 0 = Exact center of the process window
Immediate Profile Analysis
- Provides objective, personnel-independent profile analysis
- Easily identifies outlying profile data
Accessing Profile Data on PC or Mobile Device
Profile data can be displayed:
- On the oven PC or profiling PC
- On an authorized Android mobile device
Convenient sharing function allows for quick and easy distribution of selected profile data.
K² Kit Contents
- Profile Setter
- Thermal Shield
- Software on USB Flash Drive
- Software Protection Dongle
- USB Cable (A Male/Mini-B)
- AAA Batteries (6)
- Scissors
- Thermocouples
- Carrying Case
- Electronic User Manual
- Electronic Hardware Guide
- Gloves
- Getting Started Guide
- Calibration Certificate
Computer Configuration
Minimum System Requirements
- Dual Core / 1 GHz Processor
- 2 GB RAM
- 2 GB available storage
- Video resolution of 1024 x 768 / 16-bit
- 1 available USB port (for data download)
- 1 available USB port (for software key)
Technical Support Available 24/7 Everywhere, Risk-Free Guarantee
All DJK products are designed to provide maximum value and fast payback by streamlining your thermal process. Investing in a DJK product is a step toward total process control and quality management. We offer a no-questions-asked, 30-day money-back guarantee for your peace of mind.
Service Available
- Technical Support
- Installation and Setup
- Application Support
- Hardware Support
- Guaranteed Warranty